Eclipse Vortometric v2.00 Installationsanleitung

VortometricBurnersInstallation Guide 2484/10/07E clipse

Adjustment, maintenance and troubleshooting of the mechanical and theelectrical parts of this system should be done by qualified personnel withgood me

In this section you will find the information and instructions that youneed to install the burner.Handling1. Make sure that the area is clean.2. Prote

All limit controls and safety equipment must comply with the followingcurrent standards:• NFPA Standard 86• NFPA Standard 86C•UL•FM• CGA• CSA• EN 746-

The FM Standards are available from:Factory Mutual1151 Boston-Providence TurnpikeP.O. Box 9102Norwood, MA 02062The CGA Standards are available from:Ca

Depending on your application, please keep the following in mindwhen mounting a burner:• Ensure that the burner is level and that the furnace or burne

Figure 3.1 Vortometric Gas Gun Position3-5Figure 3.2 Vortometric Gas/Oil Gun PositionEnd ofoil atomizeris flush withthroat cone ringGland “B”Used to

For Combination Gas/Oil Burners–Initial Adjustment (seeFigure 3.2):1. Adjust the oil gun position by loosening gland “A”.2. Align the conical faces of

An ultraviolet flame sensing device, or U.V. scanner, must be usedwith a 3/4" N.P.T. swivel connector. The scanner and connector canbe used in t

3-8PipingPilot Pilot ignitionThe standard Vortometric spark-ignition pilot requires an ignitiontransformer with a minimum of 6000 volt secondary. Moun

Oil fuel considerations1. In heavy oil (#5 or #6) applications, the oil temperature at theburner inlet should be 220° to 270°F for good viscosity(maxi

Copyright 1997 by Eclipse Combustion. All rights reserved worldwide.This publication is protected by federal regulation and shall not becopied, distri

3-10No matter what fuel is used, it is essential that the valve traincomponents, the atomizer and the fuel oil tip be protected fromforeign material d

It is the customer’s choice whether the combustion refractoryblock is factory or field installed. The following provisions deal withinstalling either

Field installed refractoryThe customer is responsible for supplying all refractory materialsfor field installation as follows:1. Cover the inside surf

Figure 3.3 Vortometric Burner Mounting Arrangements3-13Provide adequateshell stiffenersFurnace backstayWeld heads of mounting bolts inside furnace sh

To make sure that the system is installed correctly, do the steps thatfollow:1. Make sure that there are no leaks in the gas lines.2. Make sure that t

In this chapter you will find instructions on how to adjust a systemand how to start and stop a system.Danger:Do not bypass any safety features. You c

4-21. Start the combustion air fan.2. Set the air control damper to produce the desired pressuredrop across the burner. Air pressure drop should be r

4-3Note:This procedure assumes that automatic flame safety is installedand is serviceable.For Gas Burners1. Make sure the supply air fan is running.2.

For Oil Burners1. Make sure the supply air fan is running.2. Adjust the main oil regulator to supply the minimum pressurerequired; see the Appendix fo

achieved or is too high while the main gas control valve is fully open,two adjustments can be made:a. the main gas control valve can be adjusted open

About this manualiiiThis manual has been written for those persons who are already familiarwith all the aspects of a burner and its add-on components,

1. Start the air supply fan.2. Open all the gas or oil cocks.3. Start the automatic ignition sequence.Danger:If a burner does not light, and the syste

For Gas Burners1. Drive combustion air and gas valves to low fire position.2. Shut off main gas supply valves and pilot.3. Leave combustion air at low

Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07

This section is divided into two parts:• The first part describes the maintenance procedures.• The second part helps you to identify problems that may

Yearly Checklist1. Test (leak test) safety shut-off valves for tightness of closure.2. Test pressure switch settings by checking switch movementsagain

When inspecting and cleaning the fuel oil tips, please observethe following:• Vortometric oil nozzles are manufactured of stainless steel, withall sur

Dismantling of AtomizerNote:Refer to Figure 5.1 for oil nozzle component identification andlocation.1. Remove the complete oil gun from the burner by

12. Referring to Table 5.2, select the correct drill size. Use this drillbit to check the hole diameters of the venturi inlets in thetangential inlet

Assembly of Atomizer1. With all of the parts clean of foreign material, put a smear ofanti-seize compound or similar lubricant on all mating surfacesa

10. Tighten the packing gland at the outer end of the atomizingsteam pipe. A final check on the location of the oil holes inrelation to the nose cone

iv• EFE-825 (Combustion Engineering Guide)• Eclipse Bulletins & Instruction Manuals: 818, 820, 826, 832, 852, 854, 856• Read this manual carefully

TROUBLE-SHOOTINGTable 5.1 Trouble-shootingAir pressure switch has not made contact:• Air flow too low.• Air pressure switch incorrectly set.• Air pre

TROUBLE-SHOOTINGTable 5.1 Trouble-shootingNo spark:• No power to ignition transformer.• Open circuit between the ignitiontransformer and the spark pl

TROUBLE-SHOOTINGTable 5.1 Trouble-shootingNo UV signal.Not enough main fuel:• Main fuel regulator set too low.• Fuel pressure into main regulator too

TROUBLE-SHOOTINGPROBLEM POSSIBLE CAUSE SOLUTION• Fuel pressure too high at burner inlet.• Combustion air pressure drop/flow istoo low.• Combustion air

AppendixFLOW AND INPUTCHARTSTable A.1 Combustion Air Pressure Drop vs. Burner HeatInput for Medium Intensity Burners (MI)0.16V8V 10V12V14V16V 22V 28V1

Table A.2 Combustion Air Pressure Drop vs. Burner HeatInput for High Intensity Burners (HI)• Operation with 15% excess air on natural gas or #2 oil u

Table A.3 Gas Gun Press. Drop vs. Burner Heat Input• Pressure drops for natural gas, 1,000 Btu/SCF gross, 0.6 specific gravity.• Pressure drop should

Table A.4 Oil Nozzle Press. Drop vs. Burner Heat Input• Pressure drops for #2 Oil with 137,000 Btu/lb. gross heating value.26421 8 10 20 40 60 80 100

Eclipse Vortometric Burner v2.00, Installation Guide 248, 6/00Table A.6 Atomizing Steam Press. Drop vs. Steam Flow• Atomizing steam must be dry and s

Eclipse Vortometric Burner v2.00, Installation Guide 248, 6/00A-6CONVERSIONFACTORSMetric to English.FROM TO MULTIPLY BYcubic meter (m3) cubic foot (ft

About this manual... iiTable of Contents...

Eclipse Vortometric Burner v2.00, Installation Guide 248, 6/00Write down the settings for the burner system in the table that follows:SYSTEM SUMMARYGE

Offered By:Power Equipment Company2011 Williamsburg RoadRichmond, VA 23231Phone: 804-236-3800 Fax: 804-236-3882 www.peconet.com

Adjustment, Start & Stop ... 4-1Introduction...

PRODUCTDESCRIPTIONThe Eclipse Vortometric v2.00 is a dual-fuel, high intensity burnerwhich operates at maximum efficiency whether firing fuel oils orn

Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07

In this section, you will find important notices about safe operationof a burner system.Danger:The burners covered in this manual are designedto mix f